INVENTORY LEVELS
INVENTORY LEVELS
Reorder Level: This is the level of Raw material at which a fresh order for Raw material purchases shall be made. This gives the answer to the questions - "When to purchase?", "When the new purchase shall be made?"
Reorder quantity: This gives the quantity to be purchased at a time. This gives the answer to the question - "How much to purchase?"
Maximum Level: It is the level of stock beyond which inventory should not cross.
Minimum Level: It is the level of stock beyond which the inventory will not be allowed to fall.
Reorder Level (or) Reorder point | Lead time consumption + Safety stock (or) Maximum Usage X Maximum delivery period/lead time |
Reorder quantity | EOQ |
Maximum Level | Reorder Level + Reorder quantity - (Minimum usage X Minimum lead time) (Or) EOQ + safety Stock |
Minimum Level | Reorder level - (Normal consumption X Normal Lead time) Or Safety Stock |
Average Level | Min + Max/ 2 (Or) Min Level + 1/2 ROQ |
Danger Level | Emergency delivery period X Average usage / Minimum usage |
Note:
a) Both usage and time must be taken for the same period of time.
b) In the absence of information relating to normal consumption & normal lead time, use the average levels.


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